MAP Check 3 – Continuous Headspace Gas Analyzer O2 / CO2

Dansensor® MAP Check 3 continuous gas analyzer is designed to precisely monitor gas content on vertical and horizontal flow packaging machines.

Major gas savings with optional GasSave function or when paired with Dansensor® MAP Mix Provectus® gas mixer
On-line Quality Assurance of every package – more efficiently and with reduced labor and waste costs compared to manual testing
logging and displaying of actual gas consumption with the GasSave function for easy traceability
automatic stopping of the packaging machine if preset limits are exceeded, helping to avoid recalls and repacking
Reduced CO2 levels in the work area to protect employees

Dansensor® MAP Check 3 continuous gas analyzer is designed to precisely monitor gas content on vertical and horizontal flow packaging machines.

Major gas savings with optional GasSave function or when paired with Dansensor® MAP Mix Provectus® gas mixer
On-line Quality Assurance of every package – more efficiently and with reduced labor and waste costs compared to manual testing
logging and displaying of actual gas consumption with the GasSave function for easy traceability
automatic stopping of the packaging machine if preset limits are exceeded, helping to avoid recalls and repacking
Reduced CO2 levels in the work area to protect employees

Overview

This on-line continuous gas analyzer combines gas content analysis with real-time control of package flushing, which for most manufacturers results into a decrease in gas consumption of 20-50%.

Reduce gas consumption and production cost in MAP processes.

Application

Features and Benefits

Benefits

Enables major gas savings with optional GasSave function or when paired with Dansensor MAP Mix Provectus gas mixer
Logs and displays actual gas consumption for easy traceability with GasSave function
Reduces labor and waste costs compared to manual testing
Avoids recalls/repacking by stopping packaging machines if measurements exceed preset limits
Reduces work area CO2-levels to protect employees

Features

5″ color touch screen
Improved data logging capabilities with USB and Etherrnet
Ability to control Dansensor MAP Mix Provectus gas mixer
Delivered with PC software
Option: 3-channel multiplexer
Extended remote monitoring and control options with Modbus TCP

Technical Spesifications

Available sensors	O2-Sensor	CO2-Sensor
Key features	Our fastest and most accurate oxygen sensor 0 - 100% range	Temperature controlled dual beam infrared carbon dioxide sensor, 0 - 100% range
Accuracy	± 0.01% absolute range below 1% O2 ± 1% relative in range above1% O2	± 0.5% absolute ± 1.5% relative of reading
Heating time	10 Min.	8 Min.

General standard features
Models	Available with LCD display or as “Black Box” without display
Connections	2 x RS232C, LAN 10/100 Mbit (Modbus TCP), USB, current or voltage output, 24 VDC logic for start/stop of machine and alarms
Power supply	103 -132 / 207-264 VAC (auto ranging), 47- 63 Hz
Dimensions	192 x 230 x 375 mm (H x W x D)
Weight	8.5 - 11.5 kg (depending on model)

GasSave (optional)
Gas media	Any mix of dry O2, CO2, N2 or Ar (0°C to +50°C gas temperature)
Gas inlet pressure	2 to 10 bar
Pressure drop	Example: 1 bar at 10 bar input pressure
Gas flow	6 to 500 l/min
Flow measuring	Total and daily consumption