MAP Check 3 Vacuum – Gas Analyzer for Thermoforming and Tray Sealing Machines
On-line gas analyzer for quality assurance of thermoforming and tray sealing machines.
- Oxygen or combined oxygen and carbon dioxide measurement
- Continuous monitoring and effective control of every packaging cycle
- Automatic production halt in case of exceeded gas limits to avoid recalls or repackaging
- User configurable alarms for low and high gas concentrations
On-line gas analyzer for quality assurance of thermoforming and tray sealing machines.
- Oxygen or combined oxygen and carbon dioxide measurement
- Continuous monitoring and effective control of every packaging cycle
- Automatic production halt in case of exceeded gas limits to avoid recalls or repackaging
- User configurable alarms for low and high gas concentrations
Overview
The Dansensor® MAP Check 3 Vacuum gas analyzer provides on-line quality assurance of thermoforming and tray sealing lines by measuring gas composition on a continuous basis.
This ensures an effective MAP process line without compromising on quality. This vacuum gas analyzer for Modified Atmosphere Packaging automatically alerts operators and halts the production process if preset gas limits are exceeded.
Logging with USB and Ethernet and with PC software for LAN based data collection.
Application
Features and Benefits
Benefits
- Stops the packaging machine if preset gas limits are exceeded
- Measures every packaging cycle
- Continuous process monitoring of gas content
- Reduces labor and waste costs compared to manual testing
- Avoids recalls/repacking by stopping packaging machine if measurements exceed preset limits
Features
- Oxygen or combined oxygen and carbon dioxide measurement
- Alarms for low or high gas concentrations
- Improved data logging capabilities with USB and Ethernet
- Ability to control the Dansensor MAP Mix Provectus gas mixer
- Delivered with PC software for LAN based data collection
- Optional measurement of buffer tank gas composition and pressure
- User configurable alarms
- Extended remote monitoring and control options with Modbus TCP
Technical Spesifications
| Available configurations | |
|---|---|
|
Oxygen measurement (zirconia sensor) |
Standard in all models |
|
Carbon dioxide measurement (dual beam infrared) |
Model dependent |
|
Control of MAP Mix Provectus |
Yes |
|
Number of test programs (devices with LCD display) |
Up to 1,000 |
|
Measuring range |
0-100%, both O2 and CO2 |
|
Resolution |
O2: ≥10%, 0.1; <10%, 0.01; <1%, 0.001 CO2: 0-100%, 0.1 |
|
Sensor accuracy O2 and CO2 System accuracy depends on die geometry and machine timing |
O2: ≥0.1%, ±1% of reading; <0.1%, ±0.001% absolute |
|
Heating time |
10 min |
| General standard features | |
|---|---|
|
Models |
Available with LCD display or as “Black Box” without display |
|
Connections |
2 x RS232C, LAN 10/100 Mbit (Modbus TCP), USB, current or voltage output, 24 VDC logic for start/stop of machine and alarms |
|
Power supply |
103 -132 / 207-264 VAC (auto ranging), 47- 63 Hz |
|
Dimensions |
192 x 230 x 375 mm (H x W x D) |
|
Weight |
8.5 - 11.5 kg (depending on model) |
Optional
Video Information
More Information
Get more information and English brochure for this On-line MAP Vacuum analyzer here!
