MAP Mix Provectus – Innovative Gas Mixer for Mixing 2 or 3 Gasses

A new smart way of mixing MAP gas in your Modified Atmosphere Packaging production.

Innovative touchscreen, which is easy to set up and use
Enhanced traceability options
Low risk of operator errors

A new smart way of mixing MAP gas in your Modified Atmosphere Packaging production.

Innovative touchscreen, which is easy to set up and use
Enhanced traceability options
Low risk of operator errors

Overview

The Dansensor® MAP Mix Provectus® gas blending system provides a smarter way to mix MAP gas. Relying on an innovative mixing principle, the Dansensor MAP Mix Provectus provides advanced reliability and sets new standards for user-friendliness, compared to similar products on the market. It constantly notifies operators with vital information such as the current gas flow, total gas consumption and actual MAP gas mix.

Additional benefits with the Dansensor MAP Mix Provectus:

Full integration with Dansensor® MAP Check 3
Options for mixing 2-3 gases, including O2, N2, and CO2
Data logging of gas consumption, date, time and gas mix

Application

Features and Benefits

Benefits

Uses an intuitive touch screen for easy set-up and operation
Meets traceability requirements by storing accurate information about current gas flow, consumption over time and gas mix
Avoids operator errors with programming of up to 10 standard gas mixes
Integrates fully with the Dansensor MAP Check 3 gas analyzer for ultimate effectiveness
Helps reduce gas cost on flow packaging machines when used in combination with Dansensor MAP Check 3

Features

Data logging of consumption, date, time and gas mix
Very low pressure drop over the mixer, making it suitable for working with nitrogen and oxygen generators
USB, Ethernet (LAN), RS232, Modbus TCP connections for data logging and control
Mixes oxygen, nitrogen, carbon dioxide and air

Technical Specifications

General standard features
Mixer configurations	2-gas or 3-gas models available, with LCD display or as “Black-Box” without display
Connections	2 x RS232C, LAN 10/100 Mbit (Modbus TCP), USB, 24 VDC logic for start/stop and alarm
Power supply	103-132 / 207-264 VAC (autoranging), 47-63 Hz. 24 VDC
Dimensions	192 x 230 x 375 mm (H x W x D)
Weight	12.0 - 14.0 kg

Parameter Mixer
Gas media	Any mix of dry O2, CO2, N2 or air (0°C to +50°C gas temperature)
Gas inlet pressure	2 to 10 bar
Pressure drop	Example: 1 bar at 10 bar input pressure
Gas flow per gas string	6 to 500 L/min
Output gas flow	Total output flow up to: 1000 L/min (2-gas) and 1500 L/min (3-gas) depending on mixture setting
Mixer settings	Range 0%, 2% - 100%
Mixer accuracy	± 2% absolute in flow ranges above 50 L/min total output flow
Flow measuring	Total and daily consumption
Operating modes	Buffer or flow configuration, selectable in software and by installation

Mix	2-gas	3-gas
Typical mix 1:	N2 80% + CO2 20%, flow range: 30 to 625 L/min	N2 70% + CO2 20% + O2 10%, flow range: 60 to 714 L/min
Typical mix 2:	N2 60% + CO2 40%, flow range: 15 to 833 L/min	N2 70% + CO2 28% + O2 2%, flow range: 300 to 714 L/min
Worst case mix:	N2 98% + CO2 2%, flow range: 300 to 509 L/min	N2 88% + CO2 10% + O2 2%, flow range: 300 to 568 L/min
Best case mix:	N2 50% + CO2 50%, flow range: 12 to 1000 L/min	N2 34% + CO2 33% + O2 33%, flow range: 18 to 1470 L/min